The fully automated sand mold molding line integrates core making, molding, pouring, and cleaning, achieving an unmanned, closed-loop production process. Its core advantages lie in four key areas: efficiency, quality, cost, and environmental protection: 

WhatsApp +8618520402216 Zola

1. Improved Efficiency

Doubled production capacity—more than three times that of manual or semi-automatic lines.

24-hour uninterrupted production, with equipment utilization rates ≥90% (compared to ≤70% for traditional lines).

Optimized Cycle Time—The entire pouring, cooling, and stripping process is performed simultaneously, reducing the production cycle by 40%-60% (for example, automotive parts castings are reduced from 8 hours to 3 hours).

2. Precise and Controllable Quality—High-pressure, multi-contact compaction ensures uniform sand mold density.

3. Deep Cost Optimization

Labor Savings—Only 2-3 people are required to monitor the entire line, reducing labor costs by 80%.

Energy Consumption and Consumables—Variable Frequency Drives and waste heat recovery reduce energy consumption by 30%. The molding sand recycling rate reaches 95% (conventional lines ≤ 70%), reducing the addition of new sand and maintenance costs.

4. Environmental Protection and Safety Upgrades

Pollution Control - A closed sand handling system achieves a dust concentration of <5mg/m³ (national standard ≤10mg/m³).

Safety Assurance - Robots replace manual operations for high-temperature pouring, eliminating the risk of burns.

In Summary: The fully automated sand molding line reshapes foundry production logic with high efficiency, near-zero defects, and ultra-low labor reliance. It is particularly suitable for high-volume, complex castings such as furnaces and mechanical components, with a typical payback period of ≤2 years.